Many bobblehead lovers are curious regarding how custom bobble heads is produced and why it usually takes weeks to produce one. At a advanced level, there are actually four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Just before getting into specifics of each step, it is worth mentioning that this process described is designed for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This method demands a mastery of hand sculpting skills. It is usually performed by skillful artists, who routinely have many years of experience doing hand sculpting according to provided photos or reference objects. It might take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it may take a lot more than a day or two. Once the initial sculpting is finished, the customer will get the chance to check its photos. Making changes is fairly simple and easy , quick during this period. Alternatively, it will be more costly to request a difference at the later stage since the whole sculpture should be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully once the bobblehead maker is seeking comments. In case you are not sure, you must require more photos or require clarification. By doing that, you may spend more time upfront, but you will also minimize your chance of needing to achieve the bobblehead reworked later and getting to cover more. Also, the customer should know that a custom bobblehead doll is made based on submitted photos instead of a live person. Therefore, the expectation should be set properly with regards to the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure through which the initial sculpture from your previous process will be part of basics to construct the profile and curvatures of the bobblehead’s body and head. First, a semi-liquid silicone gel will probably be used on the top of the initial sculpture. A soft silicone coating that takes the form in the sports bobbleheads will probably be formed after the gel dries. Then, a plaster coating will probably be applied on the surface of your silicone coating. The plaster coating can become a hardened cast following the drying process. Subsequently, the first sculpture will likely be taken out of the silicone coating. Right after the preparation work is done, melted resin will be injected in to the emptied silicone coating to form the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin from the desired shape before it is actually solidified. When the resin becomes solid, it will likely be removed by opening the plaster and peeling away from the silicone coating. Right now, a raw bobblehead doll has been given.
3. Polishing (a person to three working days)
A raw bobblehead will not be able to be painted. It has grease on its surface that needs to be removed, and rough surfaces that need to be ground smooth. Neglecting the polishing process can result in poor painting down the road. Polishing a bobblehead doll also takes a decent level of craftsmanship. Because its shape and curvature are not the same in one to another one, this technique still can not be standardized and automated. As well as taking out the grease and smoothing the outer lining, refining the raw bobblehead details manually could be necessary. As a consequence of tolerances stemming from the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead after the initial polishing, and that process might need to be reiterated. When it is determined that the defects should not be fixed, the whole raw bobblehead should be scrapped.
4. Painting (someone to three working days)
Painting will not be as basic as it seems to be. Step one is always to blend base colors to produce colors the consumers desire. The quality of the blended colors is essential, as it features a large influence on the aesthetic aspect of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the preferred colors with high quality for wedding cake toppers can be extremely time-consuming. Secondly, painting is done by using the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on their clothing. In such instances, the painting artists will be required to alternate different painting brushes on those tiny areas, which is a demanding task. Once paints are put on a bobblehead doll both for its head and the body, it could be assembled simply by using a spring with glue for both ends. Obviously, making use of the spring is the reason why the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading the above mentioned has received an improved understanding of the basic procedure of building a custom bobblehead doll. Using a better knowledge of the method, a consumer can better plan their next buying a custom bobblehead doll.